From concept
to finished carton
A streamlined, transparent workflow — from the first structural brief to a pallet of finished cartons delivered to your facility in Chennai and across India.
- 011–2 daysStage 01
Structural Brief
We analyse your product's dimensions, weight, fragility, and retail requirements specific to the Indian market. A detailed structural specification is produced, considering local material availability and cost efficiency before any design work begins.
→Product analysis→Market review→Budget estimateYou receiveCost estimateStructural spec sheet - 022–4 daysStage 02
Structural & Graphic Design
Our CAD/CAM engineers model the carton in 3D, optimising board usage, stacking strength, and material cost. The graphic design team works on print-ready artwork — colour separations, die line, and finishing specification.
→3D CAD/CAM modelling→Die line creation→Colour separationYou receive3D carton renderPrint-ready die line - 032–3 daysStage 03
Rapid Prototyping
CNC sample-making machines produce a physical carton from your approved design — with a guaranteed 72-hour turnaround. You receive the prototype for fit testing, look-and-feel review, and structural sign-off.
→CNC sample cutting→Hand assembly→Client reviewYou receivePhysical prototypeFree revision rounds - 045–15 daysStage 04
Production
High-speed Heidelberg and Bobst presses run the job at our Chennai facility. Our production lines handle printing, die-cutting, creasing, folding, gluing, and finishing — all under one roof with real-time quality monitoring.
→Heidelberg printing→Die-cutting & creasing→Folding & gluingYou receiveRun status updatesIn-line QC reports - 051–2 daysStage 05
Quality Control
Every pallet passes ISO-compliant automated dimension verification, spectrophotometric colour check, glue-bond pull testing, and barcode scannability. Non-conforming units are quarantined and documented as per ISO 9001 standards.
→ISO dimension check→Colour spectro check→Glue bond testYou receiveColour spectro reportBarcode verification - 061–3 daysStage 06
Delivery
Finished cartons are palletised, stretch-wrapped, and staged for pan-India shipment. We coordinate with your logistics team for just-in-time delivery — to your facility in Chennai or anywhere across India.
→Palletising & wrapping→Pan-India logistics→JIT deliveryYou receiveJIT schedulingPan-India dispatch
Commitments, not
marketing copy.
Every stage of the process carries a measurable promise — the numbers your procurement team can hold us to.
A firm, itemised quote within one business day of your brief.
A physical sample of your design in your hands — guaranteed.
Laser-verified at blank, folded, and palletised stages.
Every run passes dimension, colour, glue, and barcode checks.
Every carton
counts
We maintain ISO 9001:2015 certified quality management across all production lines at our Chennai facility. Our inspection protocol covers every critical dimension that affects your packaging's performance on the line and on the shelf.
Dimensional Accuracy
Laser measurement at three stations — blank, folded, and palletised — ensuring every carton matches your spec, calibrated to Indian standards.
Colour Consistency
Spectrophotometric measurement every 250 sheets against your approved proof across the entire run, ensuring brand consistency on every shelf.
Structural Integrity
Edge crush, burst strength, glue-bond pull, and drop impact simulation — verified per ASTM, ISTA, and Indian BIS protocols.
What working with
us feels like.
Speed without surprises — clients measure our process in weeks saved and claims avoided.
From first call to shelf in five weeks — including two prototype rounds. Our previous supplier needed three months.
Their engineers redesigned our shipper and cut material cost 14% while improving crush strength. A rare combination.
The 3D renders and die-line drawings arrived before we even had a call — the most prepared vendor we have worked with.
Before you ask
Timelines, revisions, and what happens after sign-off — answered.
How fast is the quote?
A firm, itemised quote within 24 hours of receiving your brief — including board recommendation, print spec, tooling costs, and a delivery date we commit to.
What do I need to get started?
Just your product dimensions, weight, and target quantity. Photos or a competitor carton you admire help, but our engineers fill the gaps in the first call.
How many prototype revisions do I get?
Two structural revision rounds are included free, each turned around within 24 hours. Further revisions are quoted transparently before any work begins.
Can you hold inventory for repeat orders?
Yes — warehousing and just-in-time releases are available for recurring clients, with pan-India dispatch scheduled from our Guindy facility.
Start your project
today
Request a consultation and our packaging engineers in Chennai will review your product, recommend the ideal structure and material, and provide a firm quote within 24 hours.